Plate Evaporator
The rising film plate evaporator ingeniously combines the compactness and efficiency of the plate heat exchanger with the powerful momentum of the rising film evaporation principle.
- Product Description
- Specifications
- Why Choose Us
- Related Cases
- FAQ
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Working principle of a plate evaporator
The rising film plate evaporator ingeniously combines the compactness and efficiency of the plate heat exchanger with the powerful momentum of the rising film evaporation principle.
Bottom feeding and preheating: The material liquid to be treated enters our specially designed plate heat exchanger group from the bottom of the evaporator.
Intense heating and boiling: In the narrow flow channels between the plates, the material liquid is rapidly heated to a boiling state by the heating medium (usually steam), generating a large number of steam bubbles.
Steam pulling to form a liquid film: These rapidly rising steam bubbles merge and expand, generating a powerful pulling force within the narrow flow channel, acting like an efficient "gas piston", driving the liquid to form a thin liquid film that rapidly climbs upward along the surface of the plate.
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Continuous evaporation and separation: During this process, the liquid film is continuously heated and rapidly evaporates. Ultimately, the gas-liquid mixture is discharged from the top and enters the separator, achieving efficient separation of the concentrated liquid from the secondary steam.
The core driving force: The kinetic energy generated by the steam phase change is the key to our film formation, not gravity.
Technical Specifications & Customization
We understand every process is unique, which is why we offer full customization.
| Parameter | Description |
|---|---|
| Materials of Construction | 316L Stainless Steel, Hastelloy, Titanium, Nickel alloys, etc., to handle various corrosive media. |
| Design Pressure | Up to 2.5 MPa (G), suitable for high-pressure duties. |
| Design Temperature | Up to 200°C. |
| Evaporation Capacity | Customized from lab-scale to large industrial units based on your needs. |
| Customization Options | Optimized channel, plate corrugation, and feed distribution system design based on your fluid characteristics (viscosity, BPE, fouling potential). |
Comparison with Falling Film Evaporators
| Feature | Rising Film Plate Evaporator | Falling Film Evaporator |
|---|---|---|
| Film Formation Force | Vapor Bubble Lifting Force | Gravity |
| Feed Location | Bottom | Top |
| Suitable Viscosity | Higher | Lower |
| Anti-Fouling Tendency | Superior | Good |
| Operational Requirement | Requires thermal load to initiate film | Requires precise top liquid distribution |
Why Choose Us
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Superior Heat Transfer Efficiency
High-velocity vapor and liquid create intense turbulence, destroying the thermal boundary layer and achieving a heat transfer coefficient far beyond traditional shell-and-tube evaporators.
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Excellent Anti-Fouling Capability
The high scouring action of the fluid within the plate channels effectively removes scale, making it ideal for fouling or crystallizing fluids.
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Handles High-Viscosity Fluids
The strong pulling force of the vapor enables it to process more viscous fluids than falling film evaporators, broadening application scope.
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Compact Footprint, Saves Space
The plate design provides a large heat transfer area in a small volume, significantly saving factory space and installation costs.
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Short Residence Time
Rapid passage of material minimizes the risk of degradation for heat-sensitive products, ensuring end-product quality.
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Easy Maintenance & Cleaning
Our design allows the plate pack to be easily opened for mechanical cleaning or CIP (Clean-In-Place), drastically reducing downtime.
Related Cases
FAQ
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Q1: What is a Plate Evaporator?
+A1: It's an evaporation system that uses a compact plate pack as the heat transfer surface for efficient liquid concentration.
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Q2: What are the advantages over traditional evaporators?
+A2: It offers higher heat transfer efficiency, a compact footprint, and short product residence time.
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Q3: What main types do you offer?
+A3: We mainly provide Rising Film, Falling Film, and Forced Circulation Plate Evaporators for different applications.
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Q4: Is it suitable for my material?
+A4: It is ideal for concentrating liquids in food, juice, pharmaceutical, chemical, and wastewater treatment industries.
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Q5: What is the benefit of "short residence time"?
+A5: It minimizes thermal degradation, perfectly preserving flavor, color, and active ingredients in heat-sensitive products.
Hainan Yongtuo Win-Win International Trade Co., Ltd
Request A Free Quote/24H Services/Professional solutions
Welcome to contact us at any time. We will provide you with project plans, quotation requirements and cost assessment
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Room 5091, Block A, Building 1, Phoenix Island, Sanya Central Business District, Tianya District, Sanya City, Hainan Province
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